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Manages the whole injection molding process
Issues at molding site
Have you got any of the following problems with injection molding?
- Suffering from setting up
- Machine operator
- It's hard to notice when equipment is stopped
- Production line manager
- It's hard to specify the problem
- Quality manager
- The quality of the product depends on the worker's skills
- Factory manager
Total Link can solve those problems.
By managing peripheral equipments, start-up, and monitoring in one place, automation,
quality improvement, and cost reduction of injection molding have been realized.
Reduce setup time
The take-out robot's teach pendant makes it possible to start, stop, and set peripheral devices all at once.
Prevent human error
The robot calculates the scheduled preparation start time automatically. Moreover, the robot announces the wrong connection of equipment.
Reduce manufacturing cost
The robot calculates the production end time and controls the material supply to a minimum.
Traceability of equipment error
Error history and operating data of take-out robots and peripheral equipment can be checked.
Reduction of defect rate in injection molding
Take-out robot monitors abnormality of materials and peripheral equipment, and can automatically control equipment.
Example of improvement in cost of defects
- Equipment setting error
- Approx. 120,000
JPY / year
Prevent opportunity loss in manufacturing due to equipment setting errors or unnoticed stoppages.
- Cost of investigating causes of defects
- Approx. 768,000
yen / year
Prevent lost opportunities due to complaints on delivered molded products.
- Unnecessary material feed
- Approx. 4,200,000
yen / year
Prevents opportunity loss due to extra material feeding during setup changes.
Expected cost improvement
5,100,000 yen
by introducing "Total Link"!
Solving 4 problems
Solving problems with Total Link
POINT01
Batch configuration of peripherals with the controller. Reduces startup setup time.
POINT02
Take-out robot monitors peripheral equipment. Automatic sorting prevents mixing of defective products.
POINT03
Stores data from peripheral equipment. The cause of errors in output equipment can be traced.
POINT04
Reduces opportunity loss through interlocking of peripheral equipment and alert functions.
Total Link introduction
Please feel free to contact us
About us
HARMO is the only comprehensive manufacturer in Japan.
As the only company in Japan that produces take-out robots and all of the peripheral automation equipment necessary for injection molding, we offer total solutions for the wide variety of customer issues in injection molding lines.
| Company name | HARMO Co., Ltd. |
|---|---|
| CEO | Hideaki Hama |
| Business | Development, manufacturing, and sales of industrial robots, and plastic molding machine peripheral equipment |
| HQ & Factory | 4124-1 Minami-minowa, Kami-Ina, Nagano, 399-4595, Japan |
| Product inquiries | Tel : +81 265 73 3699 |
| Offices | 14 offices in Japan, 9 overseas subsidiaries, 2 overseas offices, 1 overseas factory |
